First I needed to redesign it so I removed a lot of stuff to start anew.
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This is the hatch before removal of the metal and the edging. |
The wood on each side of the entrance is red cedar and is too soft, it damages too easy. |
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Here is a close up of the red cedar edging. |
Start to remove the metal on the port side, The 5200 cauling is so tough it pulled up the wood. |
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Here is the starboard side. |
All metal removed. |
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New entrance trim roughed in. Notice that the white formica is also gone. |
The two rails roughed in. It will be a sliding hatch, so I need it to slide it forward over the top of the house. |
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A better shot of the rails going forward. |
I have to put the fancy trim around the edge of the companionway before I can attach the front trim and rails in permanently. Here is the first one in place. |
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I had to mill all the mahogany and the fir pieces. |
Here is another view. |
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And another..... Now to sand it all and Cetol it.
(Notice all the junk/tools down below, I need to Get 'R Done !) |
Rails roughed in. Notice new red brass flat stock which will be installed on the rails and a set on the hatch itself.
This will make the heavy hatch slide a lot better. |
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Here are the stand offs for mounting the rail. Looks easy huh ? But remember the deck is curved in both directions so these little puppies are very precise in the their height in order to make the rail level. |
Here we are with the first rail mounted. Tape is there so the Gorilla Glue (awesome stuff) won't stick to the deck around the edge. |
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Both rails fitted, now we're ready to take it all apart and glue it. |
Screwed, glued and plugged. Ready for Gnetties magic with the cetol. Major accomplishment. |
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Hatch opening and slider rails complete !!! |
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